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Case Packing Machine

The automated case packing machine

Efficient integrated case packing solution

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CasePackingMachine

Manual case packing ties up labour in repetitive work and makes consistent output harder to maintain or scale during peak periods. The British-engineered CasePAKer from Brillopak turns this stage into a streamlined, automated process configured around your sector-specific needs, case formats, and throughput requirements.

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The CasePAKer Explained

Our Brillopak CasePAKer is designed to streamline your packing processes by picking products from a conveyor and packing them directly into cases or boxes. With optional add-ons that can be installed in phases, such as the case erector, case closer, case sealer and labeller, the CasePAKer system offers exceptional flexibility to grow with your business.

Key Benefits of the CasePAKer:

This model delivers outstanding performance that can enhance profitability and reduce expenditure. Designed and manufactured for optimum flexibility and versatility, these machines offer:

compact

Multi-format handling

The CasePAKer can accommodate multiple pack and container sizes, allowing more SKUs to follow the same automated packing process.

user

Operator friendly

Easy operation for unskilled staff to reduce downtime and training costs.

speed

Low maintenance

Low maintenance requirements due to the use of durable stainless steel, which has the added benefits of corrosion resistance and compliance with hygiene standards.

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Efficient by design

Enhanced efficiency through precise line speed control and quick, seamless transition between various case dimensions which can lower operating costs.

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Compliant by design

Compliance with health and safety standards to reduce liability risks

health

Adaptable

Accommodate different case sizes by manually altering the CasePAKer with easy-to-use adjustment wheels.

The-system-also-integrates

Retrofit-friendly

Retrofit the CasePAKer into your existing packing line, without the need for large amounts of floor space.

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Scalable automation

Handle products of different sizes with the CasePAKer’s flexible adjustment feature.

Constructed-from-robust-and-hygienic

Full automation

Automate the entire case packing process, from erecting the case to packing and sealing, with our flexible add-ons.

So how can the CasePAKer deliver a healthy return on investment (ROI)? Typically, ROI is achievable within 1.5 to 3 years, depending on staffing and shift patterns. For example, if you currently have four operators on a line running two shifts a day, implementing our solution could save you the cost of two operators. In fact, improvements in efficiency could help you to achieve an ROI in as little as two years. 

Frequently Asked Questions

What applications is the CasePAKer suitable for?

The CasePAKer can be used in any industry in which products must be packed into cases or boxes. Common packaging types of products include:

  • Bags
  • Heat seal or flow-wrap punnets and trays
  • Boxes
  • Bottles
  • Tubs
  • Pots
How Fast Can the CasePAKer Work?
Speed is a crucial factor in modern production lines but mustn’t be at the expense of accuracy or safety. Based on machine trials, the CasePAKer can pack up to 70 products per minute into a case or box, depending on the chosen packing pattern. High-speed capability will ensure your operation remains agile and responsive to increased production demands. 
How fast can the CasePAKer operate?

The CasePAKer can pack up to 70 products per minute into a case or box, depending on your chosen packing pattern. High-speed capability will keep your operation agile and responsive to increased production demands.

Will I need a separate CasePAKer for each product or casesize?

No. A single CasePAKer can run multiple approved product and case formats. During specification, our team will assess the proposed combinations and define the settings, change parts and operator procedure needed to move between them.

A Cost-Effective Solution

Phased, Modular Investment

The CasePAKer can be purchased as a core case packing unit and later extended with case erecting, closing, and sealing modules as production demands and budget allow. This modular approach protects your initial capital investment, avoiding sunk costs while allowing each upgrade to deliver short, mid, and long-term value.

Reduced Repetitive Packing Labour

Automating manual packing reduces overall labour expenditure and protects your business from rising employment costs and seasonal staffing challenges. Shifting personnel away from repetitive packing allows you to increase production output without a corresponding increase in headcount, while providing a clear commercial case for workforce budgeting.

Consistent Throughput & Predictable Growth

Reliable, automated packing capacity creates a stable baseline for your operational forecasts and future expansion. Maintaining consistent throughput gives you greater certainty when planning shift patterns, production schedules, and long-term capital investments.

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Boost Efficiency and
Cut Costs with Factory Packing Automation

This guide will explain:

  • The typical issues businesses face, such as system malfunctions, packaging errors, and cybersecurity threats.
  • The initial setup costs and the specialised skills required for maintenance.
  • How to overcome these challenges and ensure a smooth transition to automation.

Want to learn more? Enter your details into the form to get instant access to our FREE guide.

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Why Choose BrilloPAK For Your Automated End of Line Solutions?

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We Understand Your Process:

Send us samples of your products and cases for a machine trial before you commit.
The recorded test allows your team to assess the proposed handling method using
its own packs before finalising the project.

We Are Innovators In End-Of-Line Automated Solutions:

Drawing on more than 100 installations, we understand the challenges faced by
industries with packing processes. Resolving these pain points are at the forefront of
every design.

We Provide Comprehensive Support:

CasePAKer systems are designed and built at our Brillopak factory in Kent, with UK-
based support available across the machine’s working life.

Trusted By Food Manufacturers Across The UK

From small operations to large-scale producers.

What Our Customers Say

Real experiences from operations managers who've integrated our machines into their production lines.

I wanted a system that would be straightforward to operate, with minimal downtime and line stoppages. The new system meets that requirement. Our operators appreciate the speed at which product changeovers can now be completed at the touch of a button. Our staff understood how to operate the system after a minimal period of training.

 

Muntons

The system has minimal downtime and I am pleased to recommend Brillopak to anyone considering packing automation.

 

 

 

TATA Steel

The new apple packing lines went live on time and on budget and have already achieved a step change in the quality of product that we deliver.

 

 

 

Morrisons

I found that Brillopak were really focused on doing the job professionally. They also remained on site to make sure all of our people understood the systems before they left.

 

 

McVities

We were looking for a supplier who could meet the specification, contribute ideas and also offer the flexibility to modify their machines to work with our environment. Brillopak was a good fit.

 

 

Morrisons

ppma
PPMA Winner
Processing & Packaging Machinery Association
fp-awards-winner
Innovation Award 2021
Robotics & Automation Excellence

Let's Talk About Your Packing Line

No pressure. No hard sell. Just a conversation with someone who understands food manufacturing and can offer practical advice.

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