Request A Call
Request A Call

Integrated Quality Assurance

Embed quality control decisions while your packed products are still on the line.

Download Your Brillopak Brochure
Request A Site Visit
UniPAKer-Sii-160-Manual-packstation

A problem found downstream creates far more disruption, investigation and rework than one caught at the point of case loading. PAKsight brings integrated quality control into your Brillopak machinery, applying defined checks to presented product and triggering the agreed QA response before suspect items move further along the line.

PAKSight Explained

PAKsight uses camera systems and code integrated into a Brillopak packing machine, allowing the inspection result and line response to operate as an intrinsic part of the packing process. For quality assurance, PAKsight uses various mechanisms to ensure quality standards are met such as a date code being correct, present and readable or identifying any contamination in the seal. If standards are not met, the packing machine can reject the pack with subsequent action decided as per the application.

Key Benefits of the PAKsight

Operator Friendly

Operator Friendly

The system acts as soon as PAKsight identifies an affected pack, guiding operators through an intuitive touchscreen HMI with clear, picture-ledinstructions so they know exactly when and where to intervene.

Low maintenance

Low Maintenance

By continuously executing automated visual checks directly within the packing workflow, the system reduces routine manual overhead while maintaining highoperational uptime.

Integrated System

Integrated System

PAKsight is integrated directly into Brillopak packing machines, allowing quality assurance and mechanical packing action to operate seamlesslytogether within the same product flow.

Consistent Quality

Consistent Quality

Every presented pack is evaluated against precise, pre-configured criteria throughout the entire run, providing uniform inspection standards thateliminate human error and shift-to-shift variability.

compact

Reduced Waste

The system distinguishes between compliant packs and those requiring intervention, allowing packs with correctable faults to be diverted for reworkrather than continuing into the case or being prematurely scrapped.

Prevented Fines

Prevented Fines

By validating product quality and packaging integrity before items leave theline, PAKsight catches non-compliant packs early to protect brand reputationand prevent costly retailer fines.

Frequently Asked Questions

Is PAKsight a standalone machine?

No. PAKsight is a visual QA system integrated into Brillopak packing machinery. This
allows image capture, inspection and the resulting machine action to operate within
the same packing process.

How are rejected packs handled?

Reject handling is designed around the product and the reason for rejection.
Depending on the application, the machine may divert or simply ignore the affected
pack. Any reworks or returns to production then follow your agreed site procedure.

What happens when we introduce a new product?

Our team can assess the new product, packaging and inspection requirements to
determine whether PAKSight can be used. If so, the relevant quality criteria and
machine response are then configured and added to your machine for that specific
product.

A Cost-Effective Solution

Reduce quality assurance workload

By carrying out defined, repeatable visual checks within the packing process, PAKsight reduces reliance on manual inspection while improving consistency ofquality checks, freeing your QA team to focus on higher-value investigations.

Protect yield & reduce waste

Identifying a problem during packing limits the amount of completed product that must be unpacked, checked, and repacked, protecting product yield and avoidingtime wasted correcting issues later.

Prevent retailer fines

Because PAKsight is integrated directly into the Brillopak machine, automated quality assurance becomes part of your packing process, catching defects early toprevent non-compliant products from reaching customers and avoiding costlysupermarket fines.

Request A Site Visit
Brillopak-Mockup-Webp-2-1356x2048

Boost Efficiency and
Cut Costs with Factory Packing Automation

This guide will explain:

  • The typical issues businesses face, such as system malfunctions, packaging errors, and cybersecurity threats.
  • The initial setup costs and the specialised skills required for maintenance.
  • How to overcome these challenges and ensure a smooth transition to automation.

Want to learn more? Enter your details into the form to get instant access to our FREE guide.

Get Your Copy

Why Choose Brillopak?

Crate-Destackers-contribute-to-fruit-producers-productivity-increase-1
We understand your process:

We test and refine every system around your specific product requirements, even with challenging and non-standard packaging formats.

We Are Innovators In End-Of-Line Automated Solutions

By developing both the packing machinery and the vision, we pioneer fully integrated automation, ensuring seamless coordination across the entire end-of-line process.

We Provide Comprehensive Support

With one dedicated team responsible for both the vision platform and the packing machinery, you receive single-source technical accountability. From detailed initial product-level testing through to final calibration and ongoing lifecycle assistance, our engineering support ensures your inspection and reject procedures perform reliably.

Trusted By Food Manufacturers Across The UK

From small operations to large-scale producers.

What Our Customers Say

Real experiences from operations managers who've integrated our machines into their production lines.

I wanted a system that would be straightforward to operate, with minimal downtime and line stoppages. The new system meets that requirement. Our operators appreciate the speed at which product changeovers can now be completed at the touch of a button. Our staff understood how to operate the system after a minimal period of training.

 

Muntons

The system has minimal downtime and I am pleased to recommend Brillopak to anyone considering packing automation.

 

 

 

TATA Steel

The new apple packing lines went live on time and on budget and have already achieved a step change in the quality of product that we deliver.

 

 

 

Morrisons

I found that Brillopak were really focused on doing the job professionally. They also remained on site to make sure all of our people understood the systems before they left.

 

 

McVities

We were looking for a supplier who could meet the specification, contribute ideas and also offer the flexibility to modify their machines to work with our environment. Brillopak was a good fit.

 

 

Morrisons

ppma
PPMA Winner
Processing & Packaging Machinery Association
fp-awards-winner
Innovation Award 2021
Robotics & Automation Excellence

Let's Talk About Your Packing Line

No pressure. No hard sell. Just a conversation with someone who understands food manufacturing and can offer practical advice.

View Our Free Brochures
Request A Call